Paper Cartridges as a staple for Muzzleloaders

Published on 10 June 2025 at 14:08

Paper cartridges have played a pivotal role in the history of firearms, particularly for muzzleloaders. First introduced as a practical solution in the 16th century, they became a staple during the 19th century due to their convenience and efficiency on the battlefield. These cartridges, made from paper and pre-loaded with powder and a projectile, allowed for faster reloading compared to traditional loose powder and ball methods. Soldiers could tear the cartridge, pour the powder down the barrel, and seat the projectile with ease, significantly improving the rate of fire during combat. In the modern era, paper cartridges maintain their relevance among historical firearm enthusiasts and reenactors. They offer an authentic shooting experience for those who appreciate the craftsmanship and history of muzzleloading firearms. While modern ammunition materials like brass and smokeless powder have largely replaced paper cartridges in contemporary firearms, their legacy endures as a testament to innovation in firearm technology. Whether studied for their historical significance or enjoyed for their hands-on craftsmanship today, paper cartridges remain a fascinating bridge between past and present.

 

I have spent countless hours at my table, making paper cartridges. It's been said to me that paper cartridges are a time consuming process that may be more labor intensive than they're worth. I don't believe that to be true. I couldn't imagine being on the front lines during the Civil War. Cannons blazing, bullets/balls whistling past, the screaming of the wounded during the course of a battle, wrestling with loose powder and ball. The closest thing to a modern bullet in the black powder era, the paper cartridge for me is not only a quicker way to load ammunition, but also to specialize the munitions. I use 3 different types of black powder in my paper cartridges, Triple 7, Pyrodex,Schuetzen and when available Swiss. Each black powder has its own properties, as far as intensity of burn, smoke level and soot production. In one of my videos, I show the process of nitrating coffee filter paper for use in paper cartridges. That process helps the cap maintain a flame or heat that consumes the paper,and the powder completely while pushing the projectile down the barrel. While I am by no means on the battlefield, and not in the throws of battle, the process of loading powder and ball on the range seems inconvenient and messy. As I sit at my table, deep in concentration, I measure out different powder loads with different types of powder. I use different projectile sizes, and types, round balls versus concials, and study the nuances of each. Making paper cartridges provides a physical connection to history also. I often wonder while I make the paper envelopes, measure out the powder, and place the projectile on top, if the persons doing the same thing nearly 200 years ago knew how important they were. I have no doubt the people making paper cartridges in the mid-19th century were either people of color, women, children or all three. Forced or employed these people produced the ammunitions that gave people the means to honorably or otherwise, defend themselves.  The era of paper cartridges was, of course, short lived in the sense of innovation. The onset of rapid fire carbines towards the end of the Civil War and the invention of Single-Action Army revolvers using metal cartridges made paper cartridges obsolete. At the end of the day what paper cartridges bring, in my view, is a level of versatility, cleanliness, and compactness to muzzleloading that is unmatched. 

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